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Pressure Testing

JIMS provide bolting services in different industries like Hydraulic Bolt Torquing, Hydraulic Bolt Tensioning, Hydraulic Nut Splitting and Plant Fitting Services.

JSA Pressure Testing (4)

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Site Visited*
DD slash MM slash YYYY
Pressure Testing
DD slash MM slash YYYY
Time
:
Has consideration been given to weather conditions?*
Were job procedures discussed and attached?*
Has the emergency response plan been made and discussed?*
Has consideration been given to simultaneous operations (SIMOPS)?*

Sequence of Basic Job Steps


After customer has given clearance and job scope has been documented and identified, Prepare for mobilization on job site.

Hazards Identified

Use the Checklist below as the Guide to be Specific


Miscommunication between parties.

Initial Risk
S
L
R
 

Precautionary Measures / Recommendations

Use hierarchy of Control (Elimination, Substitution, Engineering Controls, Administrative Controls, and PPE)


Proper representation from all parties involved on the Scope of works must be documented.

Daily Toolbox Meetings must be held before work can commence to discuss the Plans, Hazards, Controls, and any Changes in the Scope for the Day.

Management of Change Procedures must be implemented where changes to scope of work,conditions on site, or the circumstances under which the risk assessment was carried.

Residual Risk
S
L
R
 

Acquire all Necessary Safe Work Permits for Job including vehicles and equipment.

Unauthorized, work being conducted, unauthorized vehicle movement.

Residual Risk
S
L
R
 

All Permits to work (PTW) guidelines must be followed.

All workers involved must be trained and aware of PTW procedures.

All vehicles and equipment being utilized for the job must be certified and in good operating condition.

Residual Risk
S
L
R
 

Mobilization / Demobilisation of Tools, Equipment and Material

Manual Handling (Lifting, carrying, pushing and pulling of loads) Musculoskeletal disorders (MSDs), Strains, Back Injuries

  • 3
  • 3
  • 9

All persons must follow JIMS SOPs for Manual Handling.

Only trained and experienced employees to conduct Manual Handling Activities.

Person must always be supervised.

Employees must be Fit to Work and are subject to medical surveillance.

During breaks personnel should stretch and exercise body parts held static during work. Seek assistance when loads exceed 50 lbs.

  • 3
  • 1
  • 3

Wet and uneven surface Slips, Trips, Falls, Sprains, Ankle Injury, Bruises, Fractures, Death

  • 4
  • 3
  • 12

Employees must obey all site rules, warning signs on site, exercise caution when walking and report any Health and Safety breaches/hazards that can have a negative impact on them or others.

Use alternative routes when walking on-site with visible uneven surfaces, wet floors, or hazardous activities.

  • 4
  • 1
  • 4

Set Up for Test

Manual Handling (Lifting, carrying, pushing and pulling of loads) Musculoskeletal disorders (MSDs), Strains, Back Injuries

  • 3
  • 2
  • 6

Perform all movements in a controlled, balanced, comfortable position.

Minimize repetitive bending, twisting, and overreaching movements.

During breaks, personnel should stretch and exercise body parts held static during work.

Hose must be verified and secured properly.

Verify all equipment is rated and certified for specified testing.

Verify all fittings are connected properly.

Procedures documented in the SOPs are to be followed when conducting this task.

  • 3
  • 1
  • 3

Pneumatic Air Testing Filling and pressurization of test piece with compressed nitrogen

Sudden Release of Hazardous Gases Death, asphyxiation, fainting, explosions.

  • 5
  • 4
  • 20

Technician must follow the procedure documented in the SOP when conducting this task.

Inspection of all equipment, fittings, and hoses used in operation before leaving the workshop and before use.

Only persons trained in Pressure Testing are to be involved in this task.

Area must be cordoned off, and signage installed.

Work permit must be issued by the client, and all SIMOPS must be aware.

Pressure must be increased incrementally.

Damaged or defective equipment and fittings should be red-tagged (out of service and immediately removed from the job site).

PPE is to be used in accordance with the approved standards.

  • 5
  • 2
  • 10

Working with high pressured equipment (hoses, manifolds, pumps, gauges, hoses) Death, personal injuries (Cuts, pinch finger), struck by, loss of eye, loss of limbs, damage to property

  • 5
  • 4
  • 20

Technician must follow the procedure documented in the SOP when conducting this task. Inspection of all equipment, fittings, and hoses used in operation should be performed before leaving the workshop and before use.

Only persons trained in Pressure Testing are to be involved in this task.

Damaged or defective equipment and fittings should be red-tagged (out of service and immediately removed from the job site).

PPE is to be used in accordance with the approved standards.

  • 5
  • 2
  • 10
Document

Depressurization and break down of equipment

Manual Handling (Lifting, carrying, pushing and pulling of loads, Awkward Positioning, awkward body position, repetitive Motion) Musculoskeletal disorders (MSDs), Strains, Back Injuries, Pinch points.

  • 3
  • 2
  • 6

Perform all movements in a controlled, balanced, comfortable position. Minimize repetitive bending, twisting, and overreaching movements.

During breaks, personnel should stretch and exercise body parts held static during work.

Technician must follow the procedure documented in the SOP when conducting this task.

  • 3
  • 1
  • 3

Working with high pressured equipment (hoses, manifolds, pumps, gauges, hoses) Death, personal injuries (Cuts, pinch finger), struck by, loss of eye, loss of limbs, damage to property

  • 5
  • 4
  • 20

Procedure documented in the SOP's is to be followed when conducting this task.

Inspection of all equipment, fittings, and hoses used in operation should be performed before leaving the workshop and before use.

Only persons trained in Pressure Testing are to be involved in this task.

PPE is to be used in accordance with the approved standards.

  • 5
  • 2
  • 10

Housekeeping

Obstructed work area, Slips, Trips & fall, Personal injury, Death

  • 3
  • 3
  • 9

Walkways are to be marked and clear of tools, equipment, and parts at all times.

Employees must obey all site rules, warning signs on site, exercise caution when walking, and report any Health and Safety breaches/hazards that can have a negative impact on them.

All tools and equipment must be secured on completion of the activity.

  • 3
  • 1
  • 3

Types of Hazards

Flammable, Toxic, Corrosive, Pressure, Temperature, Hydrates, Sand/Debris, Breaking Containment, Hot Work, Heavy Lift, Confined Space Entry, Drilling/Well Operations, Explosive Handling, Electrical/High Voltage, Work Scaffolding, Manual Handling, Water Jetting/ Sand Blasting, Impact on Safety Systems, Handovers, Non-routine Task, Falling from Height, Falling Objects, Collision, Access/Egress, Moving Machinery, Hand and Power Tools Operations, Machinery and Heavy Equipment Usage, Excavation Permit, Lock Out/Tag Out, Wet/Slippery Surfaces, Noise, Chemical exposure, Low Visibility, Weather Conditions, Fumes/Dust, Illumination, Competence of Personnel, Hazard to Environment, Flaring, Spillage/Chemical, Waste Management/Hazardous Waste.

NOTE: Checklist is not comprehensive
Safety Equipment Checklist*
Row ID Sequence of Basic Job Steps Hazards Identified Actions
     
Toolbox Meeting Held*
JSA Team*
Prepared By
Approved By
Accepted By
Clear Signature
Clear Signature
Clear Signature

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